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Facilities

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Written by Administrator
Thursday, 15 July 2010 06:07
A technologically world advanced facility built on a 36000 sqm  Land, with 15,000 sqm covered fabrication shop area, having 7 bays, 22 overhead cranes and 18,000 tons/year production capacity.

Our plant is equipped with the latest technology automated and orbital welding systems and various other machining and edge preparation facilities.

So far we have successfully completed 2,50,000 tons of fabrication and delivered to the erection and OEM site.

Production Facility - Fabrication

With Present infrastructure and machinery we are capable of Producing 18,000 tpa of pipe spools.

Dee development specializes in handling complex materials like Alloy steel grade P91 and WB 36, Carbon steel grade X52 and L6, Stainless steel grade 321 and 347.

The company has acquired another 12 acres of land on which construction has commenced, of which 6 acres would be covered under workshops in the first phase.

Last Updated on Monday, 20 September 2010 06:04
 

Manufacturing Facility - Fabrication

  • Equipped with 100+ stations to carry out manual as well as mechanized welding via GTAW, Orbital GTAW, GMAW, SAW, MCAW, FCAW, Orbital FCAW, SMAW processes

  • Recently installed world class Induction pipe bending machine (PB 400 SPL) with capacity of bending range 2” – 16”  Diameter 5-65 MM thick pipes

  • Orbital welding station for TIG welding

  • Post weld heat treatment by furnace and local heating ( Induction/Resistance)

  • Fully equipped NABL accredited testing laboratory

  • In house Non-destructive facilities like RT/MPT/UT/LPT

  • Surface Treatment facilities – shot blasting, Chemical cleaning and Painting

  • Separate fabrication bays for Carbon steel, Alloy steel and Stainless steel material.

Last Updated on Monday, 20 September 2010 06:06
 

Production Facility - Fittings

During the past one year we had undergone sea changes and enhanced our capacity to produce various Pipe fittings to a large extent.

We now have an entirely separate Facility for fitting Production spread over 5184 sq. m. and having 3240 sq. m. covered area.

This facility has been developed anew from scratch on the south plot of main campus. The Facility is divided in 5 sections having different operation areas viz. Pipe cutting and sheet rolling section, Hot Forming Section 1& 2, Mechanized Cold forming Section, Storage inspection and Dispatch Section.

We also have separate workshop for producing fittings up to 2” in the main Plant Area. We as of now are producing over 150 Metric Ton per annum of pipe fittings and expect to produce another 75 Metric Tones more with the enhanced capacity.

Last Updated on Monday, 20 September 2010 06:07
 

Manufacturing Facility - Fittings

  • Pipe Cutting Section having capability up to 52”  with add on capacity of up to 36” from automated machinery

  • Plate Rolling / RW Pipe section capable of producing RW pipes up to 52” and 1100 MT PA

  • Hot forming section equipped with 2 furnaces and 4 hydraulic presses

  • Machining section having over 20 lathes and other machinery

  • Various Hydraulic Presses ranging  from 750 MT to 3000 MT for manufacturing of Pipe Fittings

  • 3 semi-automated shot blasting machines for fittings

  • 2 cold forming machines of different sizes for elbow production complemented with 3  edge preparation machines

  • Recently installed hot pushing mendral elbow forming automatic m/c having capacity to form elbows from 8-28 inch & thickness upto 50 mm

Last Updated on Monday, 20 September 2010 06:09
 

Last Updated ( Monday, 20 September 2010 05:56 )